Rising Film Evaporators,Industrial Evaporators,Rising Film Evaporators Suppliers,Industrial Evaporators Manufacturers

We manufacture superior quality of Boiling House Equipment, made from stainless steel. These industrial evaporaters are capable of withstanding high temperature and pressure. Our boiling house equipments are widely used for the production of high value natural cane wax and can be designed as per the specification of the customers. Our full line of boiling house equipments include Vapour Cells/Evaporators, Long Tube, Rising Film Evaporators (Semikesteners), Extra Low Head Vacuum Pans and more.

Vapour Cells / Evaporators

The Advanced SSEPL Roberts evaporator is another success story that has made an outstanding contribution to the sugarcane processing industry.

The evaporator, designed offers many benefits:

Enhanced juice processing capacity.
Improved steam economy and distribution
Improved noxious gas removal arrangements
Improved juice feed and withdrawal systems
Enhanced circulation features
Lower steam side pressure drop
Better condensate drainage
Factory proven for higher heat transfer co-efficient and energy efficiency
Reduced heat transfer temperature differential
Elimination of high brix regions on the juice side.

We are providing design solutions for new installations or retrofits to existing Roberts evaporators to improve performance and suit specific needs of clients.

Long Tube Rising Film Evaporators (Semikesteners)

We are the leader in Evaporator Station. Till today we had successfully commissioned 30 Semikesteners in India and Abroad. In which we have successfully commissioned one of the largest Semikestener of 6000 m² Heating Surface in India. Our Number of installations itself is self explanatory regarding its quality and performances.

MAIN ADVANTAGES

Increase in capacity by about 20% due to higher heat transfer coefficient due to high velocity of Juice in the tubes.
Reduced inversion losses due to less retention time of juice at high temperature.
Reduced cost.
Less space requirement.
Less scaling due to high velocities & easy to clean.
No entertainment of juice with vapors.
Higher vapor pressure available for pan boiling on vapors.

SPECIAL DESIGN FEATURES

The Calendria is like juice heater with 4000 mm long tubes. It can be designed up to 6000 mm lg tubes.
Baffle plate mounted on top tube plate to ensure diversion of juice droplets towards inside annular Vapor space around top tube plate. Other baffles and centrifugal type catchall are also provided with sufficient body height to prevent the entertainment.
Sufficient annular space around the tubes in the Calendria with tangential steam entry for equal Distribution of the exhaust over the entire heating surface. Non-condensable are drawn out from the center. No stagnant zone for heating medium.
Effective distribution of inlet juice over the bottom tube plate due to flashing of juice and smaller Diameter of tube plate.
Installation likes a big juice heater.
No short-circuiting & re - circulation of inlet juice due to annular juice outlet around top tube plate.

Extra Low Head Vacuum Pans

The strike capacity of the pan is increased by 25% higher then conventional pan.
Time required for boiling the strike is also reduced by 20% due to very less hydrostatic head.
Fast boiling is achieved.
No dead zone above Calandria as the body is straight above Calandria.
Extremely uniform distribution of steam over entire Calandria due to annular space combined with high circulation rate makes it possible to use vapours bled at lower pressure for pan boiling and thus reduces some steam consumption.
More uniform of crystals & quality of massecuite.

Continuous Vacuum Pans

Produce strong massecuite circulation
Provide uniform conditions for crystal growth at any section along the pan
Generate narrow crystal size distribution
Minimize the number of control instruments
Provide easy access to Calendria for maintenance
Simplify valving and feed pipe work
Augment production capacity by the addition of an extra module.

DESIGN FEATURES

Horizontal pan layout comprising well-mixed cells
Carefully designed massecuite flow path to avoid flow restrictions
Small number of cells of optimal individual cell volumes
Separate modules with Calendria in each module
Low massecuite boiling head
Optional mechanically stirred modules.

BENEFITS INCLUDE

Excellent massecuite exhaustion, as measured by formal evaluation
Significant improvement in raw sugar recovery, as determined by formal evaluation;
Increased production capacity - about 30% greater than batch pan of comparable volume
Strong circulation movement, allowing production of well exhausted massecuite of high dry solid content, with minimal use of balancing water and steam/vapour
Minimal operator supervision while maintaining consistent production performance
Rapid and simple emptying, boilout and restart operations.

Juice Heaters Upto 500 Sq. Mtrs.

Vertical High Velocity Multi circulation.
Efficient distribution of steam.
Positive removal of condensate.
Adequate venting to ensure satisfactory operation.
Quick opening of cover plates.
Leak proof passes for higher efficiency.
Extra thick cover plates duly reinforced to withstand higher juice pressure.

Vertical Crystallizers (Mono & Twin Type)

Determination of a vertical Crystallizer design (SSEPL design) for the cooling crystallization of C massecuite. The design incorporates a strong emphasis on avoiding short-circuiting of massecuite from inlet to outlet - a common problem in vertical crystallisers; and

More purity drop of mother liquor
Less cost per unit volume
No supporting staging etc., easy to install on ground
Compact, space saving installation
Less power consumption
Maintenance of only one unit instead of a battery, easy access to all parts
Expansion of capacity is easy
Can be installed out of doors