We offer a wide range of equipments
that can be used to reduce the operational cost and increase the efficiency
of the unit. These machineries are made, incorporating the latest technology
and are eco- friendly. These equipments are easy to operate and provide
great flexibility in operation. Our wide range of latest technology
equipments include Flash Water Heat Recovery System, Waste Heat Recovery
System for Sulphur Burner, SS Polybaffles Catchalls, Water Jet Air Extractor
besides Integrated Syrup & Filtrate Clarification System.
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can reduce the operational as well as production cost by installing our
unique system i.e. FLASH HEAT RECOVERY SYSTEM.
In the conventional system, the exhaust condensate is collected separately
and sent to boilers. The condensate from vapour is used for process
It is possible to introduce stepwise flash recovery system for both exhaust
and vapour condensates so as to recover the heat at low-pressure zone.
DESIGN PRINCIPLE & METHODOLOGY
This uses vapour of respective bodies from the condensate of previous body.
This flash heat from condensate of evaporator body is recovered / utilized
in next body. The system will consist of horizontal vessel with different
chambers and condensate lines with sealing legs. The sparger tube inside the
chamber will help to provide efficient flashing in the vessel. The sight &
light glasses provided are useful to observe the level of fluid / condensate
in the process. It is possible to make the total system maintenance free.
The said system can work in total isolation with necessary valves provided
in the pipelines.
The system will definitely reduce the steam and power consumption at
evaporator station. The sizing of vessel, condensate & flash vapour
piping etc will be designed based on present factory configuration.
ADVANTAGES OF THE SYSTEM
- Maximum flash vapour utilization.
- Centralized system with maintenance free operation.
- Highly reliable
- Ease of supervision on condensate station.
- Energy saving in evaporator station (1.5 to 3% on cane) depending on
- Power saving due to single pump for condensate (instead of 5 Pumps)
It reduces the steam and power consumption in the boiling house. The sparge
tube entry for the condensate helps its proper diffusing and improves
efficiency of flashing. It is centrallized horizontal or vertical vessel
with different flash chambers to reduce the over head and congestion.
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now, a separate steam line of 100 PSIG saturated steam is brought up to the
Sulphitation for the purpose of heating & melting the Sulphur burner. It
is observed that due to poor control of pressure and De-superheating the
steam, Temp available of pressure for melting is not effective. This results
in the following conditions.
- Non-uniform flow of molten Sulphur in to the burner.
- Variations in the So2 generation in the Sulphur burner.
- Jamming of hopper & Feeder Valves.
- Stoppages of mill and other process due to non-functioning of
We are all aware of the critical role that the sulphitation plays in
production of white sugar. Considering this situation, we have developed an
automatic system for efficient melting of sulphur in the melter and
maintaining it in liquid from the melt receiver of your Sulphur burner. This
system generates saturated steam specifically for the Sulphur station. It is
equipped with automatic temp. and pressure control panel for superior
control. The Design of the system is such that it re uses the condensate of
the melter and melt receiver. This reduces the quantity and power required
for the generation of the steam.
- Complete closed loop system.
- Full proof Design.
- Excellent source of saturated steam.
- Synchronized with the burning capacity of the Sulphur Burner.
- Minimum space requirement.
- No need of steam from boiler as well as save the bags 100%
- No leakages of Steam.
- Transmission Index of Juice improved by 10.
- Zero Maintenance.
We Undertake Full Turnkey Projects related to the Supply of Boiling House &
Material Handling Equipments in Sugar Factories
Our activities related to Sugar Factories are as under -
- Assistance in Site Selection
- Preparation of Technical Specifications of Sugar Equipments.
- To Design latest Sugar Machinery & Equipment with the help of
AutoCAD, Ideas & ProE.
- To Design, Manufacture and Supply of BOILING HOUSE Equipments on
- To increase inbuilt Capacity of the Plant (Expansion) in terms of
Cane Crushed Per Day.
- To balance the entire Factory to its Maximum Capacity with Minimum
- To Reduce consumption of Energy & Improve Quality of Sugar.